Originally Posted by
diegokid
If you know someone with a bandsaw just go to the local hardware store and buy some angle Aluminum. Mearsure how long you want to make the sill protectors. Cut the angle that length, then using the bandsaw cut one side off the angle leaving maybe 1/16 to 1/8 inch for a lip on the inside of the car. Go ahead and lay out the holes while it's still flat. As for forming it I used a piece of cardboard to mark the curvature of the door then cut an old piece of wood to that contour. Using your hand bend it to the wood, you can even put wood screws in it to pull it down on the wood. Polish it, brush it whatever you want for a finish, trim the corners and smooth the edges. Once done bolt or rivet it to the door sill.
A few dollars and hours your done. Once finished drink a cold beer and rest after all the hard work.
:BEER: